【2020 Solutions】 Spingence - High-speed AI defect detection platform for passive components improves production line efficiency by using machines to replace manual inspection

Inspection is an important part of maintaining quality in all factory production lines. However, manual inspection is traditionally used to inspect the appearance of products for defects. Visual inspection is not only prone to errors, but also requires high labor costs. Spingence implemented AI technology into the inspection system and developed a high-speed AI defect inspection system for passive components, hoping to greatly improve the speed and efficiency of the inspection process.
Focusing on automation software development to improve production line inspection efficiency
Spingence focuses on software design, development and sales. It has a comprehensive and easy-to-understand automation development platform. It uses the automation graphical platform LabVIEW and high-end software to provide evaluation planning for automation projects, including robotic arms, machine vision, and motion control equipment, in hopes of changing the existing automation software model through various implementation cases and experience. It provides a production line inspection platform that can be quickly introduced and is easy to use, which helps major companies improve the automation process of their production line.
▲ Spingence focuses on software design, development and sales, provides a production line inspection platform that can be quickly introduced, and assists major companies in improving the production line automation process. (Source of image: Spingence)
At the recent AI HUB conference, Spingence displayed its high-speed AI defect inspection system for passive components. As the name implies, the inspection system introduces AI technology to make the entire production line more efficient. The reason for developing the equipment is because most factories used to use manual inspection of the appearance of products for defects, but long hours of manual inspection will result in a decline in work quality. In addition, as more components become smaller and production speeds increase, it will become unbearable to the human eye. This is why we hope to use the power of technology and use high-resolution cameras and high-performance imaging software to make inspection work of the entire process more efficient.
Rapid recognition and self-learning meet the high-speed inspection requirements of production lines
The high-speed AI defect detection system for passive components can easily complete automatic process editing and arrangement based on different hardware configurations, and also provides optimized models. Its speed can reach 1,200 pieces per minute with missed detection rate below 50ppm. More importantly is the flexibility of configuration, in which different edge devices can be selected according to customers’ cost and speed requirements. Of course, there is no problem in mixing them. Taking the defect detection demonstrated on site as an example, the integrity of glue dispensed on the white platform is detected. If traditional AOI algorithm is used, the surface of the glue may reflect light due to ambient light, leading to many misjudgments. However, if the automatic learning characteristics of AI neural network are used, then it will be able to stably differentiate between reflection and defects from incomplete dispensing.
▲ The high-speed AI defect detection system for passive components can easily complete automatic process editing and arrangement according to different hardware configurations. Highly flexible configurations can be built according to customers' cost and speed requirements.
To build a network model with high accuracy, it not only requires long-term training, but also optimizes parameters for different products. Spingence has highly optimized the algorithm in embedded devices, allowing the high-speed AI defect detection system for passive components to inspect thousands of objects in just one minute, meeting the high-speed detection requirements of production lines. Image recognition has become the most important application of AI, especially in defect detection on production lines. AI has fast recognition and self-learning functions, which can more significantly improve overall implementation benefits.
The software platform and technology of Spingence have been certified by many partners, and the introduction of automation into factories has become a trend in recent years. Due to the differences in the design of each production line, automation must be highly customized work. As more resources are invested in the future, Spingence also hopes that this automation software platform will provide customers with more diverse solutions and help companies easily move towards Industry 4.0.