:::

【2020 Solutions】 Spingence - High-speed AI defect detection platform for passive components improves production line efficiency by using machines to replace manual inspection

Inspection is an important part of maintaining quality in all factory production lines. However, manual inspection is traditionally used to inspect the appearance of products for defects. Visual inspection is not only prone to errors, but also requires high labor costs. Spingence implemented AI technology into the inspection system and developed a high-speed AI defect inspection system for passive components, hoping to greatly improve the speed and efficiency of the inspection process.

Focusing on automation software development to improve production line inspection efficiency

Spingence focuses on software design, development and sales. It has a comprehensive and easy-to-understand automation development platform. It uses the automation graphical platform LabVIEW and high-end software to provide evaluation planning for automation projects, including robotic arms, machine vision, and motion control equipment, in hopes of changing the existing automation software model through various implementation cases and experience. It provides a production line inspection platform that can be quickly introduced and is easy to use, which helps major companies improve the automation process of their production line.

▲ Spingence focuses on software design, development and sales, provides a production line inspection platform that can be quickly introduced, and assists major companies in improving the production line automation process. (Source of image: Spingence)

At the recent AI HUB conference, Spingence displayed its high-speed AI defect inspection system for passive components. As the name implies, the inspection system introduces AI technology to make the entire production line more efficient. The reason for developing the equipment is because most factories used to use manual inspection of the appearance of products for defects, but long hours of manual inspection will result in a decline in work quality. In addition, as more components become smaller and production speeds increase, it will become unbearable to the human eye. This is why we hope to use the power of technology and use high-resolution cameras and high-performance imaging software to make inspection work of the entire process more efficient.

Rapid recognition and self-learning meet the high-speed inspection requirements of production lines

The high-speed AI defect detection system for passive components can easily complete automatic process editing and arrangement based on different hardware configurations, and also provides optimized models. Its speed can reach 1,200 pieces per minute with missed detection rate below 50ppm. More importantly is the flexibility of configuration, in which different edge devices can be selected according to customers’ cost and speed requirements. Of course, there is no problem in mixing them. Taking the defect detection demonstrated on site as an example, the integrity of glue dispensed on the white platform is detected. If traditional AOI algorithm is used, the surface of the glue may reflect light due to ambient light, leading to many misjudgments. However, if the automatic learning characteristics of AI neural network are used, then it will be able to stably differentiate between reflection and defects from incomplete dispensing.

Samsoft's Passive Component High-Speed AI Defect Inspection Device display image

▲ The high-speed AI defect detection system for passive components can easily complete automatic process editing and arrangement according to different hardware configurations. Highly flexible configurations can be built according to customers' cost and speed requirements.

To build a network model with high accuracy, it not only requires long-term training, but also optimizes parameters for different products. Spingence has highly optimized the algorithm in embedded devices, allowing the high-speed AI defect detection system for passive components to inspect thousands of objects in just one minute, meeting the high-speed detection requirements of production lines. Image recognition has become the most important application of AI, especially in defect detection on production lines. AI has fast recognition and self-learning functions, which can more significantly improve overall implementation benefits.

The software platform and technology of Spingence have been certified by many partners, and the introduction of automation into factories has become a trend in recent years. Due to the differences in the design of each production line, automation must be highly customized work. As more resources are invested in the future, Spingence also hopes that this automation software platform will provide customers with more diverse solutions and help companies easily move towards Industry 4.0.

Spingence's official website

Recommend Cases

這是一張圖片。 This is a picture.
AI Smart Health Prevention Plan

Herji Ltd held an interactive teaching session with AI storybooks at the 'Taiwan Early Childhood Development and Remedial Association Taitung Office', allowing children, teachers, and parents to engage in immersive educational experiences AI-generated children's educational storybook materials AI Learning Platform In recent years, changes in the social structure of Taiwan, combined with experiences in hospital emergency departments, have often led us to overlook the depressive symptoms exhibited by adolescents, resulting in tragic incidents of self-harm or even suicide among children A significant part of children's depression stems from their academic performance, with parents worrying about their children's future competitiveness, thus placing a lot of pressure on children who perform poorly academically In a family with two children with the same genetic background and provided with the same resources for growth, we often find that the second child's academic performance is not up to par, with poor grades, an inability to concentrate in class, and even lacking the patience and perseverance to finish reading a comic book or playing a video game We have been exploring why these differences occur and discovered that these issues often arise from undiagnosed learning disabilities during early childhood Due to environmental factors, children with delayed learning abilities are often not acknowledged by over 80 of parents who are reluctant to seek treatment for their children, primarily fearing that their child will be labeled as delayed As a result, the child's learning ability is hindered from an early age, with their academic struggles increasing as they enter primary and secondary school, leading to greater academic lag, frustration from parents, struggles from the child, and increased family disputes If tutoring does not yield effective results, expenditure without achieving positive outcomes often leads to further family conflicts, creating a vicious cycle that accumulates a lot of negative emotions in children during their developmental process, which in turn affects various factors impacting their health In reality, the main reasons behind a child's poor academic performance, inability to learn, lack of interest in learning new things, or even developing health-impacting psychological conditions, actually stem from accumulated learning delays during early childhood The period before the age of six is considered the golden window for treating learning delays If these can be identified and addressed during this time, there is a chance that the child's learning abilities can be greatly improved10The industry's current pain points are as follows 1Lack of methodologies for assessing learning abilitiesLack of databases for sample comparisons in the market 2Traditional parental misconceptionsFear of labeling and treatment delays for mild to moderate cases 3Lack of therapeutic materials and toolsShortage of therapeutic storybooks and series courses This project will develop a national talent development support system, utilizing AI Technological development of a system for assessing children's learning abilities that supports parents in safeguarding their children's health from the start of learning ability testing, offering early detection and treatment In the future, all Taiwanese children, regardless of background, will be able to establish a healthy foundation in early childhood, growing up to become valuable assets for national development 2、 As proposed in this planAIApplications and explanations 'Child Language Ability'AI'Analysis Model' This model quantitatively analyzes 'the condition of children's use of Mandarin' when 'expressing an event' Scenario Preschool teachers guide children in narrating storybook contentAITools analyze the sentences used by children to describe storybook content, applying statistical algorithms for quantitative analysis Analysis indicators include 'sentence type' and 'lexical items' Analysis aspects include correctness of sentence structures, diversity of vocabulary, quantity of vocabulary used, and accuracy of vocabulary usage Application Comparative analysis between an individual child and peers' language abilities can offer more detailed language skills teaching by preschool teachers Techniques used Chinese word segmentation, Chinese POS tagging, Chinese syntactic rules analysis algorithm, and quantitative analysis algorithms Tools usedChinese word segmentation tools, POS tagging toolsChinese POS Tagging Tool 3、 Expected Industrial Value Establish a learning ability assessment and support system, through therapeutic storybooks and courses Collaborate with kindergartens to develop learning ability bases, preventing children from being stuck at the starting point Alongside parents, protect children's health starting with learning ability testing, backed by a robust database, allowing parents to identify early any delays in learning, helping children regain their learning abilities 4、 Expected Industrial Benefits Economic Benefit and Future Spread and Impetus By supporting children with delayed learning abilities, enhancing their learning prowess through this project, these children serve as the future of our nation and can thus significantly contribute to national talent development Furthermore, the purpose of establishing a learning ability development base is to help reunite children with their parents, increasing their interaction time, allowing the children to move beyond mere one-dimensional interactions 3C This facilitates two-way interactions between the child and parents, potentially impacting children who may have been otherwise delayed in developing their capabilities due to environmental factors 「Translated content is generated by ChatGPT and is for reference only Translation date:2024-11-15」

【解決方案】2秒鐘完成結帳動作 Viscovery AI影像辨識助攻智慧零售
Complete checkout in 1 second, Viscovery AI image recognition assists smart retail

Artificial intelligence AI has gradually changed the way various industries operate in recent years However, most of the work is still done by humans, with AI playing a supporting role This has led to emergence of the term "AI Copilot," which stands for "AI-driven tools or assistants" that aim to assist users in completing various tasks and improve productivity and efficiency The concept of AI Copilot comes from the role of "co-pilot" During flight, the co-pilot assists the main pilot in completing various tasks to ensure flight safety and efficiency In fact, there have been signs of various "machines" beginning to play the role of "copilot" in different fields since the Industrial Revolution, assisting humans in completing heavy physical and repetitive tasks, greatly improving factory production efficiency, and driving rapid economic development Following the advancement of computing equipment and breakthroughs in machine learning, deep learning, and image recognition technologies, the concept of AI Copilot has gradually taken shape The development of AI Copilot marks the transition from "machine-assisted to AI-assisted" Early robots could only complete preset repetitive tasks, but today's AI copilot can learn and adapt to new environments and tasks, and continuously optimize its performance in practical applications This transformation not only changes human-machine interactions, but also has a profound impact on various industries The application scope of AI copilot covers various industries, including finance, healthcare, manufacturing, education, retail, etc, and are everywhere to be seen Application of AI copilot in the retail industry AI image recognition checkout In the retail industry, the application of AI copilot has begun to show concrete results Take Viscovery's AI image recognition checkout system as an example This system is a type of AI copilot model that helps store clerks speed up checkout or assists consumers in simplifying the self-service checkout process The store clerk needs to scan the product barcodes one by one in the regular checkout method If a product does not have a barcode, such as bread and meals, the clerk needs to first visually confirm the items, and then input them into the POS checkout system one by one Based on actual measurements at a chain bakery, it takes 22 seconds for an experienced clerk from "visual recognition" to "entering product information of a plate of 6 items into the checkout system" New clerks may need even more time In addition, according to a Japanese bakery operator, it takes 1 to 2 months to train employees to become familiar with products Now with AI image recognition technology, store clerks let AI handle the "product recognition" step, and AI will play the role of copilot, quickly identifying items within 1 second, speeding up checkout to save 50 of checkout time, and optimizing customers'shopping experience The time cost of training employees to identify bread can also be effectively shortened Even for products with barcodes, AI can quickly identify multiple items in one second, which is more efficient than scanning barcodes one by one The self-checkout system "assisted" by AI image recognition allows consumers to successfully complete shopping without the help of store clerks, eliminating the trouble of swiping barcodes or searching for items on the screen, which improves the shopping experience In a time when store clerks are hard to hire due to labor shortage, this also helps stores reduce operating costs AI quickly identifies multiple checkout items in just one second Source of image Viscovery Recently, startups dedicated to developing AI image recognition checkout solutions have emerged in various countries The most lightweight solution currently known is in Taiwan It can be immediately used by installing a Viscovery lens and a tablet installed with Viscovery AI image recognition software at the checkout counter to connect to the store's existing POS checkout system There are various integration methods, including plug-and-play and API solutions integrated with the store's POS system Viscovery AI image recognition system can be painlessly integrated with the store's existing POS system Source of image Viscovery Example of AI image recognition checkout Currently, the Viscovery AI image recognition system is being used in bakery chains in Taiwan, Chinese noodle shops in Singapore, micromarkets in department stores in Sendai, Japan, and Japanese bakeries and cake shops Over 7 million transactions were completed through this AI system, which identified more than 40 million items These use cases demonstrate the extensive application of the Viscovery AI image recognition system in the retail industry In the future, the company will continue to explore the various possibilities of using Vision AI in retail and catering nbsp The Viscovery AI image recognition system is already being used in bakeries, cake shops, restaurants, and convenience stores in Japan, Singapore, and Taiwan Source of image Viscovery

這是一張圖片。 This is a picture.
Smart Construction Site Security Platform

In construction site operations, implementing safety protection measures and establishing related processes are essential for controlling workplace safety Every business owner strives to minimize industrial safety risks To reduce the probability of workplace accidents, it is particularly important to inspect personal protective equipment PPE and safety measures The Yongyi Smart Construction Site Security Platform utilizes an AI-embedded system, not only to detect whether workers are properly wearing helmets, but also to manage access control at construction site entrances and verify worker identity The Smart Construction Site Security Platform is also a part of the government's push for the Smart Construction Label Initiative 'Smart Site Management' is one of the three main items under the 'Maintenance Management' indicator, highlighting the importance of 'Smart Site Management' This solution includes access management, surveillance management, safety management, and environmental monitoring as aspects of its AIOT solution Feature Highlights 「Translated content is generated by ChatGPT and is for reference only Translation date:2024-11-09」