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【2020 Solutions】 AI Assistant - Zhihe Technology Develops the World's Smallest Diamond Sorting Machine

How should one inspect diamonds that are only half the size of human hair? The answer is to use AI for the inspection.

Zhihe Technology has developed the world's smallest diamond sorting machine. By integrating AI and machine learning, along with accumulating large sample data, the system becomes smarter, increasing the yield rate from 70% to 96% within two years. Moreover, by incorporating AI technology into the laser cross-cutting machine capable of handling 500-nanometer laser machining optical measurements, it becomes the first laser machine globally implanted with an AI system.

2016年從中國大陸回流的智合科技,是一家專門提供微測距影像量測系統服務的新創公司,其主要的服務項目包括微米級(µm)甚至奈米(nm)級的微測距應用、半導體檢測、鑽石相關產品、高米密度刀具量測及非標準件檢測。

Zhongxuan Li, General Manager of Zhihe Technology, has over a decade of experience in AOI inspection. After returning to Taiwan from mainland China, he established Zhihe Technology. At that time, semiconductor processes evolved from 8 nanometers to 3 nanometers. Due to high difficulty levels in processing, Li saw a significant market opportunity. Plus, AI's development accelerated after Google released the TensorFlow software in February 2017. TensorFlow is an open-source software library for machine learning applications in various perception and language understanding tasks.

World's Smallest Diamond Sorting Machine - Improved Yield to Over 96%

Consequently, combining his expertise in AOI and AI, Li chose the diamond sorting machine as their first proving ground. Zhihe Technology assisted a major industry company specializing in grinding, cutting tools, optics, wafer refurbishment, and other precision industries with automating human visual inspection process of diamond operations. This company's star product, the 'Diamond Disk,' uses diamonds the size of half a human hair. Previously, the company used traditional visual inspection, employing over 80 workers per production line, many of whom were foreign labor or older employees. The process was time-consuming, output was low, and labor costs were high. Most importantly, their semiconductor clients demanded automation, digitization, and increased precision for diamond inspections.

With Zhihe Technology's help, they supported a semiconductor equipment supplier in fully automating their manual diamond inspection process. They helped create the world's smallest AI-equipped diamond sorting machine, increasing the yield rate from below 70% to over 96%, gathering millions of diamond data points per day.

Using AI Technology to Create the World's Smallest Diamond Sorting Machine

▲靠AI技術打造全球最小的鑽石篩選機

運用AOI及AI交互應用,大幅提升鑽石篩檢效率

▲運用AOI及AI交互應用,大幅提升鑽石篩檢效率

此外,智合科技在2019年10月與雷射設備廠商雷科科技共同合作開發雷射十字加工機,簡單說,就是在只有髮絲二分之一的尖點上,打上十字,其精度及準度的要求更高。智合採用AOI方式自動標注,測量位置與角度對位及加工高度,再運用AI訓練位置與角度估算核心,反覆校調後,耗費4個月時間,開發出全球第一台植入AI系統的雷射十字加工機,有了AI技術的加持,讓原有的雷射機價格翻了三倍之多。

智合與雷科科技合作,共同打造全球第一台AI 雷射機

▲智合與雷科科技合作,共同打造全球第一台AI 雷射機

Three brilliant methods to make Auto-AI digital transformation so easy

Zhongxuan Li shared that Zhihe Technology is able to quickly integrate AI technology and develop Auto-AI, allowing enterprises to rapidly adopt and smoothly transition into digital transformation. There are three main methods of implementation:

Method 1, Simplifying training issues with an automated labeling platform: Use cameras to collect data from machine manufacturers, replace manual labeling with automated labeling, and progressively train to improve accuracy. The simpler the problem, the less data is needed for training.

Method 2, Parallel advancement of AOI and AI: In smart manufacturing processes, relying solely on either AOI or AI cannot achieve everything. First, AOI should be used to mark features and distinguish between good and defective parts, followed by AI for labeling and training. Using them in tandem enhances their effectiveness, and as the training data accumulates, the proportion of AOI decreases while that of AI gradually increases.

Method 3, Enhancing the integration capabilities of embedded system peripherals: Establishing new computation platforms (embedded systems or IPC platforms) continuously enhances the computing power of AI, thus lowering the industrial threshold for AI applications.

為降低AI使用門檻與成本,智合科技建立自主開發核心-Auto-AI(又稱為傻瓜系統),目前已經跟國內知名工控電腦大廠進行合作,提供使用者更簡易的AI 使用環境。李忠軒表示,台灣是全球最適合作AI系統的國家,擁有超強的電腦設計能力與系統整合能力,若能再加上軟核心平台,將可大幅提升AI落地應用的實證。

AOI與AI交互並行,將AI應用落地時程大幅縮減

▲AOI與AI交互並行,將AI應用落地時程大幅縮減

智合科技有研發能力相當強的機械控制及AI演算法的專業團隊,主要是公司的薪酬制度不同,智合將70%的利潤分享給員工,讓員工共同享受公司的成長果實,因此能吸引優秀人才投入,即時協助解決客戶痛點,在不更新設備的情況下,藉由AI技術的導入,提升原有設備價值。李忠軒也自許,智合將從純粹業務推銷性質的設備商,轉變成為工業升級服務方案商,並將客戶的滿意度與安全感,轉變成為市場行銷上的卓越口碑。

智合團隊,圖(左一)為總經理李忠軒

▲智合團隊,圖(左二)為總經理李忠軒

「Translated content is generated by ChatGPT and is for reference only. Translation date:2024-05-19」

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【解決方案】瑕疵辨識率達百分百 耐銳利科技獲面板大廠青睞
Defect identification rate reaches 100%, Nairi Technology is favored by major panel manufacturers

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long time Tang Guowei, general manager of Narili Technology, pointed out that the top three CNC machine tool factories in Taiwan hope to introduce AI into the two production lines of assembly and casting Among them, on the assembly line, in order to maintain the accuracy of assembly, every part of the component is designed Tolerances are designed During assembly, each component is within the tolerance However, the cumulative tolerance still fails the final quality inspection and must be dismantled and reassembled This is not only time-consuming and labor-intensive, but also causes waste "After entering the production line, I realized that some masters have accumulated a lot of experience and are good at adjustment After his adjustment, the accuracy rate has improved a lot and the speed is faster" On the contrary, the new engineers did not Based on experience, it takes a long time to adjust and may not pass the quality inspection The yield rate of Master 40 system has increased significantly from 70 to 95Tang Guowei then said that the original size data set by Master during assembly All were recorded on paper After the information was written, it was stored in the warehouse and sealed No one studied the relationship between the dimensions Narili assists customers in designing the Fu 40 system Through the human-machine panel, the master can directly input the measured dimensions and related data during assembly After collecting data from different masters, AI algorithms are used to analyze the relationship between the data and create an AI model The AI model automatically notifies the operator what size to adjust to, and the quality inspection will definitely pass In this way, the yield rate will be improved It has increased significantly from 70 to more than 95 Narili Technology Company focuses on the field of smart manufacturing and provides various AI solutionsTang Guowei added, assembling the spindle of a CNC processing machine It took four hours In the first step, the machine made measurement errors, including vibration, temperature, speed, etc that were out of range It had to be dismantled and reinstalled, which took another four hours How to adjust after disassembly depends on the experience of the master At first, the master may have done the best assembly method based on experience, but the error rate was also 30, and the assembly took several days With the assistance of AI masters, the assembly time only takes half a day, and the yield rate reaches over 95, saving a lot of time and manpower "Use the AI model of machine learning to collect the experience of all the masters and provide it for AI learning The first step is digitalization, and the second step is knowledgeization This is the transformation of the enterprise "An important key", Huang Changding believes that Narili Technology is an important partner in the transformation of traditional manufacturing from automated production to digital transformation In addition, 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【解決方案】小柿智檢 以「AOIAI」雙劍合璧,軟加硬體千錘百鍊 打通外觀瑕疵檢測任督二脈
Xiaoshi Intelligent Inspection uses the two swords of "AOI + AI" to combine software and hardware to open up the two channels of appearance defect detection and supervision.

Quality inspection, like a double-edged sword, has always been a favorite and painful subject for Taiwanese manufacturers When AI deep learning enters the industrial visual inspection of traditional manufacturing industries, it can not only save inspection manpower investment, solve the problem of inconsistent manual visual standards, overcome the limited visual recognition and defect detection blind spots of traditional automatic optical inspection AOI, and also enable real-time traceability Causes of quality problems The overall AIAOI visual inspection solution developed by Xiaoshi Intelligent Inspection integrates software and hardware to create efficient appearance defect detection capabilities, helping electronics OEM customers create high-efficiency products with a miss detection rate of less than 1 and an overkill rate of less than 3 Check the level Xiaoshi Intelligent Inspection was established in 2020 Although it is a new venture two years ago, it did not start from scratch Founder and CEO Hong Peijun and the core team have been deeply involved in Foxconn factories for many years and participated in countless smart factory-related solutions and process improvements , has profound AI deep learning development capabilities, and accumulated rich experience in world-class AI application implementation Seeing that AI industrial inspection must be the last mile for the manufacturing industry to move towards Industry 40, Hong Peijun resolutely decided to implement AI deep learning technology in the field of smart manufacturing with high output value, and specialized in the development of AI industrial visual inspection For the manufacturing industry, product inspection is the most important part of all quality control, but traditional industrial inspection faces two major pain points 1 Manual visual inspection Today, more than 95 of the entire manufacturing industry still relies on manual visual inspection Inspection makes it difficult for manual visual quality inspection standards to be consistent, and visual inspection of fine objects, such as passive components or highly reflective components, will cause long-term vision damage 2 Traditional AOI automatic optical inspection The product has limited visual recognition capabilities and blind spots in defect detection Among them, the detection of appearance defects such as scratches, oil stains, dirt or hair and other unexpected subtle defects has always been a problem in AOI applications Insurmountable difficulties AIAOI visual inspection overall solution is a great boon for appearance defect detection When designing the product roadmap of Xiaoshi Zhikan, customer group positioning and strengthening customer product services and value were important indicators Moreover, appearance defect detection has always been an unresolved pain in the manufacturing industry, Hong Peijun said With industrial quality inspection AI software as the core, Xiaoshi Intelligent Inspection provides an overall 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defect detection will be an important source of core competitiveness of Xiaoshi Intelligent Inspection, Hong Peijun said AI six-sided defect detection and screening professional machine will be the main product promotion direction of Xiaoshi Intelligent Inspection in the next 3-5 years Faced with the booming development of Industry 40 in smart factories, customers often ask "Does quality inspection data have secondary use value" Hong Peijun said that the "AI Industrial Quality Inspection Platform" launched by Xiaoshi Intelligent Inspection has a machine learning mechanism , which can be used for secondary use of quality inspection data to provide customers with multiple functions including real-time monitoring and early warning of production quality, quality traceability analysis, quality factor assessment, process parameter prediction and recommendation Taking the successful introduction into the automotive parts factory as an example, through the prediction and recommendation of 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in making up for mistakes, provide better services, provide more immediate feedback, and create more professional solutions to convince customers Since its establishment in 2020, Xiaoshi Intelligent Inspection has always gone against the grain in terms of product core strategic layout, surpassing the competitive market among its peers, and actively taking root in the overall solution of AI visual inspection software and hardware Hong Peijun hopes that Xiaoshi Intelligent Inspection will become the world's most competitive AIAOI overall solution provider for the electronics and semiconductor industries in the future, and provide the top AIAOI professional machines and equipment to the electronics and semiconductor industry customer base Hong Peijun said that the technical capabilities of the company's AI six-sided defect detection and screening professional machine have reached the top domestic level In order to speed up the research and development of professional machines to become more standardized and sell them to overseas markets, the company will conduct a fundraising plan at this stage, hoping to use legal persons such as the Capital Strategy Council to assist in more business connections and fundraising channels For the medium and long-term goals, Xiaoshi Intelligent Inspection will lay out the global market including mainland China and Southeast Asian countries At the same time, it will follow the international footsteps of major OEMs in global layout Under the target inspection project, it will continue to develop specialty products and spread towards the international field 「Translated content is generated by ChatGPT and is for reference only Translation date:2024-05-19」

【解決方案】台灣軟體科技實力媲美國際 Golface智慧服務促高球轉型
Taiwan's Software Technology on Par with International Standards: Golface's Intelligent Services Transform Golf

Compared to Japan, where 90 of golf courses operate without caddies and use an automated service model, golf course management in Taiwan still heavily relies on human labor Facing a labor shortage of up to 70, adopting a site and membership management platform to provide intelligent golf services may be a transformation worth considering for golf course operators 'Taiwan's software technology is comparable to international standards and definitely has the capability to compete in the global market,' says Tsung-Che Liao, co-founder and CEO of Golface, established in 2014 with the vision to leverage technology at its core, aiming to create Taiwan's first golf entertainment platform With over 9 years vested in cultivating intelligent golf services, Liao is well-versed in the nuances of golf course services He has considerable domain knowledge and has launched a comprehensive intelligent golf solution The world's first networked smart golf cart hits the road automation of golf courses is no longer just a dream In mid-May, Golface's newly developed ARES Smart Golf Cat, the world's first networked smart golf cart, officially became operational Equipped with a dedicated vehicle computer mainframe, dual network systems, AI-based visual recognition cameras, and high-precision GPS tracking, golf courses can now confidently allow golfers to drive themselves The system enables real-time monitoring of any driving violations, and the presence of digital consumption traces allows for insurance coverage The procedure is as follows golfers book the cart via a reservation platform, receive a QR code, pay through the platform, and unlock the cart with the QR code at the golf course The golf cart can then be driven onto the course The course management platform can monitor and restrict the areas through which the cart can travel, ensuring it does not leave the paths Upon completion, the cart is returned through a tablet in the cart In instances of any infractions, penalties are applied directly through the user's account, and for severe violations, future access to the carts may be prohibited This achieves the goal of 'automation' ARES Smart Golf Cat is the world's first networked smart golf cart, officially in service since May 2022 'As labor costs continue to rise, recruiting and training caddies are becoming common pain points in the market While Taiwan's courses still employ caddies, there's a 70 labor shortage,' Tsung-Che Liao added This smart golf cart tablet, combined with a mobile app, has become the ultimate smart caddy Golface is striving to complete the last piece of the 'automated golf course' puzzle Amassing digital consumption trails for advanced client segmentation services Starting with consumer needs, Golface has sequentially launched services like the golf cart tablet, mobile app, golf reservation platform, instructional videos Golface TV, golf tourism, and smart carts The smart cart has been operational since May 2022, currently featuring four units with plans for mass production in the latter half of 2022 Although the cart currently requires manual operation by golfers, remote operation is anticipated early in 2023, with autonomous driving expected in the third phase Via the cart tablet and management system, staff can understand the status of the course through on-screen visual representations, showing each cart's real-time and relative location, departure times, and duration of service per hole, which aids course managers in monitoring on-course consumption effectively, thus reducing traffic jams and customer complaints 'Previously, we relied on staff's mental imagery now, we can employ imagery to visualize real-time situations on the course This makes it possible for those who don't understand golf to work in this field,' emphasized Tsung-Che Liao While course control has traditionally been handled by experienced professional players, the shortage of skilled professionals makes hiring even more challenging Therefore, replacing manpower with digital tools yields twice the result with half the effort The golf cart tablet has entered the Japanese golf market, installed at Fukuoka Century Golf Club Golface's golf cart tablet has been introduced to 14 domestic courses, and has now officially entered the Japanese market, favored by Fukuoka Century Golf Club, where tablets have been installed in carts providing automatic voice announcements for hitting strategies, distance measurements, and visual charts displaying hitting data During the COVID-19 pandemic, with borders closed, Golface utilized OTA technology to provide software updates and troubleshooting, ensuring uninterrupted services, which was highly appreciated by the Japanese golf courses Tsung-Che Liao remarks that Taiwan's software technology is not inferior to other countries like Japan, but more support from golf courses is needed to help transform the industry intelligently 'To assist in the transformation of golf courses, the first step is digitalization,' Liao pointed out By helping courses accumulate data and understand customer service cycles and hitting rhythms, it enables courses to avoid congestion and serve more customers To date, Golface has accumulated data on over 20,000 teams, 35 million scorecards, and over 10 million records This data helps enhance management performance, segment customer layers, reduce complaints, and plan marketing strategies for off-peak periods Golface co-founder and CEO Tsung-Che Liao has spent 9 years deepening intelligent golf services, aiming to build Taiwan's first golf entertainment platform「Translated content is generated by ChatGPT and is for reference only Translation date:2024-05-19」