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【2020 Solutions】 Spingence - High-speed AI defect detection platform for passive components improves production line efficiency by using machines to replace manual inspection

Inspection is an important part of maintaining quality in all factory production lines. However, manual inspection is traditionally used to inspect the appearance of products for defects. Visual inspection is not only prone to errors, but also requires high labor costs. Spingence implemented AI technology into the inspection system and developed a high-speed AI defect inspection system for passive components, hoping to greatly improve the speed and efficiency of the inspection process.

Focusing on automation software development to improve production line inspection efficiency

Spingence focuses on software design, development and sales. It has a comprehensive and easy-to-understand automation development platform. It uses the automation graphical platform LabVIEW and high-end software to provide evaluation planning for automation projects, including robotic arms, machine vision, and motion control equipment, in hopes of changing the existing automation software model through various implementation cases and experience. It provides a production line inspection platform that can be quickly introduced and is easy to use, which helps major companies improve the automation process of their production line.

▲ Spingence focuses on software design, development and sales, provides a production line inspection platform that can be quickly introduced, and assists major companies in improving the production line automation process. (Source of image: Spingence)

At the recent AI HUB conference, Spingence displayed its high-speed AI defect inspection system for passive components. As the name implies, the inspection system introduces AI technology to make the entire production line more efficient. The reason for developing the equipment is because most factories used to use manual inspection of the appearance of products for defects, but long hours of manual inspection will result in a decline in work quality. In addition, as more components become smaller and production speeds increase, it will become unbearable to the human eye. This is why we hope to use the power of technology and use high-resolution cameras and high-performance imaging software to make inspection work of the entire process more efficient.

Rapid recognition and self-learning meet the high-speed inspection requirements of production lines

The high-speed AI defect detection system for passive components can easily complete automatic process editing and arrangement based on different hardware configurations, and also provides optimized models. Its speed can reach 1,200 pieces per minute with missed detection rate below 50ppm. More importantly is the flexibility of configuration, in which different edge devices can be selected according to customers’ cost and speed requirements. Of course, there is no problem in mixing them. Taking the defect detection demonstrated on site as an example, the integrity of glue dispensed on the white platform is detected. If traditional AOI algorithm is used, the surface of the glue may reflect light due to ambient light, leading to many misjudgments. However, if the automatic learning characteristics of AI neural network are used, then it will be able to stably differentiate between reflection and defects from incomplete dispensing.

Samsoft's Passive Component High-Speed AI Defect Inspection Device display image

▲ The high-speed AI defect detection system for passive components can easily complete automatic process editing and arrangement according to different hardware configurations. Highly flexible configurations can be built according to customers' cost and speed requirements.

To build a network model with high accuracy, it not only requires long-term training, but also optimizes parameters for different products. Spingence has highly optimized the algorithm in embedded devices, allowing the high-speed AI defect detection system for passive components to inspect thousands of objects in just one minute, meeting the high-speed detection requirements of production lines. Image recognition has become the most important application of AI, especially in defect detection on production lines. AI has fast recognition and self-learning functions, which can more significantly improve overall implementation benefits.

The software platform and technology of Spingence have been certified by many partners, and the introduction of automation into factories has become a trend in recent years. Due to the differences in the design of each production line, automation must be highly customized work. As more resources are invested in the future, Spingence also hopes that this automation software platform will provide customers with more diverse solutions and help companies easily move towards Industry 4.0.

Spingence's official website

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【解決方案】2秒鐘完成結帳動作 Viscovery AI影像辨識助攻智慧零售
Complete checkout in 1 second, Viscovery AI image recognition assists smart retail

Artificial intelligence AI has gradually changed the way various industries operate in recent years However, most of the work is still done by humans, with AI playing a supporting role This has led to emergence of the term "AI Copilot," which stands for "AI-driven tools or assistants" that aim to assist users in completing various tasks and improve productivity and efficiency The concept of AI Copilot comes from the role of "co-pilot" During flight, the co-pilot assists the main pilot in completing various tasks to ensure flight safety and efficiency In fact, there have been signs of various "machines" beginning to play the role of "copilot" in different fields since the Industrial Revolution, assisting humans in completing heavy physical and repetitive tasks, greatly improving factory production efficiency, and driving rapid economic development Following the advancement of computing equipment and breakthroughs in machine learning, deep learning, and image recognition technologies, the concept of AI Copilot has gradually taken shape The development of AI Copilot marks the transition from "machine-assisted to AI-assisted" Early robots could only complete preset repetitive tasks, but today's AI copilot can learn and adapt to new environments and tasks, and continuously optimize its performance in practical applications This transformation not only changes human-machine interactions, but also has a profound impact on various industries The application scope of AI copilot covers various industries, including finance, healthcare, manufacturing, education, retail, etc, and are everywhere to be seen Application of AI copilot in the retail industry AI image recognition checkout In the retail industry, the application of AI copilot has begun to show concrete results Take Viscovery's AI image recognition checkout system as an example This system is a type of AI copilot model that helps store clerks speed up checkout or assists consumers in simplifying the self-service checkout process The store clerk needs to scan the product barcodes one by one in the regular checkout method If a product does not have a barcode, such as bread and meals, the clerk needs to first visually confirm the items, and then input them into the POS checkout system one by one Based on actual measurements at a chain bakery, it takes 22 seconds for an experienced clerk from "visual recognition" to "entering product information of a plate of 6 items into the checkout system" New clerks may need even more time In addition, according to a Japanese bakery operator, it takes 1 to 2 months to train employees to become familiar with products Now with AI image recognition technology, store clerks let AI handle the "product recognition" step, and AI will play the role of copilot, quickly identifying items within 1 second, speeding up checkout to save 50 of checkout time, and optimizing customers'shopping experience The time cost of training employees to identify bread can also be effectively shortened Even for products with barcodes, AI can quickly identify multiple items in one second, which is more efficient than scanning barcodes one by one The self-checkout system "assisted" by AI image recognition allows consumers to successfully complete shopping without the help of store clerks, eliminating the trouble of swiping barcodes or searching for items on the screen, which improves the shopping experience In a time when store clerks are hard to hire due to labor shortage, this also helps stores reduce operating costs AI quickly identifies multiple checkout items in just one second Source of image Viscovery Recently, startups dedicated to developing AI image recognition checkout solutions have emerged in various countries The most lightweight solution currently known is in Taiwan It can be immediately used by installing a Viscovery lens and a tablet installed with Viscovery AI image recognition software at the checkout counter to connect to the store's existing POS checkout system There are various integration methods, including plug-and-play and API solutions integrated with the store's POS system Viscovery AI image recognition system can be painlessly integrated with the store's existing POS system Source of image Viscovery Example of AI image recognition checkout Currently, the Viscovery AI image recognition system is being used in bakery chains in Taiwan, Chinese noodle shops in Singapore, micromarkets in department stores in Sendai, Japan, and Japanese bakeries and cake shops Over 7 million transactions were completed through this AI system, which identified more than 40 million items These use cases demonstrate the extensive application of the Viscovery AI image recognition system in the retail industry In the future, the company will continue to explore the various possibilities of using Vision AI in retail and catering nbsp The Viscovery AI image recognition system is already being used in bakeries, cake shops, restaurants, and convenience stores in Japan, Singapore, and Taiwan Source of image Viscovery

這是一張圖片。 This is a picture.
AI Defect Intelligent Detection - Energy Reduction Smart Monitoring Solutions

AIIntelligent Defect Detection-Smart Monitoring Solution to Reduce Process Energy Consumption When there are over2ten thousand chip resistors on a ceramic substrate, how should one quickly detect defects The answer isUsingAIto detect。 In the era of rapid technological development, Leike proudly announces significant advances in its laser processing technology, thanks to the innovative applications of artificial intelligenceAILeike is committed to integrating advancedAItechnology into laser processing machines, and in2019year, in collaboration with partners, developed the world's first laser machining system that integratesAItechnology, and on this basis further developed in2023year the first ceramic substrate inspection machine that integratesAOIAILASERtechnology Smart Ceramic Substrate Inspection Machine Through the introduction ofAIand machine learning, along with the accumulation of big data samples, the system becomes smarter, which has led to improved product yield within one year5dramatically reducing the inspection time from originally2minutesper piece to just20secondsper piece, drastically lowering inspection costs, enabling efficient initial detection and post-laser marking to reduce waste in subsequent processes, diminishing overall carbon emissions of the site, allowing the automatic generation of detailed inspection reports for data analysis and optimization, which helps increase equipment capacity, reduce human error, enhancing the value of Leike's equipment, and strengthening the international competitiveness of the country's electromechanical industry Leike CorporationLaser TekFounded in1988year, and officially listed as a publicly traded company in2002year Since its establishment, it has become a leading global service provider and manufacturer of electronic packaging materials,SMDElectronic Packaging Materials,SMTinspection equipment, and laser systems Leike's general manager, with years of laser integration experience, observed that passive component customers can produce over20With many years of laser integration experience, he observed that the production capacity of passive component customers can exceed10billionSMDcomponents every month, but withSMDcomponents per month However, as component sizes continue to miniaturize, defect detection during production becomes increasingly challenging With thousands to millions of components on a single ceramic substrate, and as component sizes decrease and their laser processing positions become smaller, the difficulty of detection increases, making production inspection a critical process R-SMD Production Inspection Process AOIproblems of yield overkill relying onAIfor oversight, Yet,AOIthe inspection machine is a widespread and mature type, but the high accuracy on the marketAOIuses a technique that captures small images in a single shot and stitches them into a larger image Although accurate, this method requires more time for small-sizedSMDcomponents, which are more likely to be influenced by environmental factors like lighting and vibration that can cause misjudgments as a result,AOIyield rate can only be estimated by sampling, and components with poor sampling yield are not removed individually but discarded together with good ones manual re-inspection not only increases costs, but the lack of unified inspection standards ultimately results in about2-5products that are not detected as defective enter the subsequent manufacturing process monthly at least2,000thousands of such defective componentsSMDthat were not initially detected causing ongoing printing and machining inspections in subsequent processes Regardless of the waste of ink materials and energy, which increases the cost burden, this also accelerates equipment wear and shortens operational life Each stage of waste increases the site's carbon emissions, unfavorably impacting the company's carbon footprint Post-Adjustment Sample Photo Example 0402 TraditionalAOI High false positive rates in Automatic Optical Inspection AOI are a major production issue for manufacturers, particularly in the passive components industry where 'it's better to mistakenly reject a hundred than miss one'—a high standard, often leading to AOI setting extremely high parameters which makes devices overly sensitive Excessive stringency in data parameter settings can lead to high false positive rates For instance, if the dirt contamination on passive components resembles the color of the printing layers,AOI the misjudgment rate could reach 7 percent Contamination Dirt and Print Layer Color SimilarityAOIProne to Misjudgment Raytek stands apart from otherAOIsuppliers by discarding the stitching of small images or line scanning, effectively preventing data loss and discrepancies caused by hardware or environmental conditions during image processing It employs a large-array photodetector coupled with custom high-resolution lenses, using specialized imaging for composite processing Throughout this process, each pixel of the photodetector contains light information captured from various positions By combining this data, the image resolution and detail are enhanced, reaching a resolution of millions, and with multiple automatic light adjustments, a single shot can manage7070mmachieving an image resolution up to5umobtaining clear images, then throughSmart-AItechniques for analysis and selection Three Innovative Methods to Achieve Rapid InspectionSmart -AI Raytek's General Manager shares, rapidly implementingAItechnology and reducing inspection computation time, further developingSmart-AIthree major approaches Method one, initially useAOIto quickly separate good products from those with controversial defects, focusing the detection on the minority of defective identifications Method two, an automated labeling platform simplifies the training issue by using cameras to collect data from machines, automatic labeling replaces manual labeling, progressively training to improve accuracy The simpler the problem, the less data needed for training Method three,AOIandAIDual-track Advancement In the smart manufacturing process, relying solely onAOIorAIis not enough to accomplish the task alone, it must be preceded byAOIfirst marking the characteristics, distinguishing between good and defective parts, then usingAIa method for labeling and training Subsequently, by utilizing a repeating cascade effect, the detection benefits are greater as more training data accumulates,AOIreducing the ratio of errors,AIand gradually increasing the accuracy ratio Post Adjustment Object Detection and Training Through three major methods gradually building system reliability, and categorizing data for defect sorting, ultimatelyAIreturning the judgement results to the main system, utilizing laser machining to control truly defective products at the front end of the process, reducing the inflow of defective products into other stations, thus minimizing losses due to repeated tests or reprocessing Leading in smart laser equipment, chooseLASERTEKthe right one Continuously developed by the Taiwanese brand Raytek, combiningAIsmart detection and laser processing equipment to progressively build a smart monitoring solution stack from raw materials, products, testing, laser equipment, etc, aiming at reducing the energy consumption of the production process, implementing semiconductor advancements, substrates and component processing among other fields, producing equipment products capable of meeting the end-user demands under low carbon conditions, rapidly and with quality products and services expanding both domestic and international markets, enhancing the global competitiveness of localMade in TaiwanMITequipment 「Translated content is generated by ChatGPT and is for reference only Translation date:2024-12-12」

【解決方案】AI電眼取代人眼 慧演智能運用AI幫製造業做品管
Using AI vision to replace human vision, Claireye Intelligence uses AI to help the manufacturing industry with quality control

In response to customer demand on a wide variety of products in small quantities in the manufacturing industry, there is an urgent need to find AI solutions from the cloud to terminals Claireye Intelligence provides a solution that integrates software and hardware - BailAI image inspection solution to assist traditional manufacturing industries in improving process efficiency and product quality, thereby achieving the initial goal of transformation After the government declared 2017 to be Taiwan's "First Year of AI," AI startups have sprung up in Taiwan Established in 2018, Claireye Intelligence targets smart manufacturing and provides a platform for AI image analysis and process optimization, using the power of deep learning to detect product defects and abnormalities in the assembly process It assists companies in building infrastructure from terminals to the cloud, which enables automated monitoring of factory production to improve process efficiency and quality Focusing on AI image inspection based on its familiarity with the production line quality control process Shirley Liu, founder and CEO of Claireye Intelligence, is a young entrepreneur She entered the manufacturing industry after graduating from college and held a quality control position in the plastic injection process of hard disk parts "She was already on the production line at the time, and is familiar with the production line process of production machinery" She later switched career paths to marketing and planning, and then worked as an AI product manager When the time came, Shirley Liu decided to start a business, focusing on AI image recognition in the manufacturing industry "The difficulty for enterprises is the lack of an AI development team Even if an enterprise has an AI team, development projects will take a lot of time, at least 6-12 months" said Shirley Liu, who is well versed in the market's pain points The problem that needs to be solved by platforms is to provide services that allow traditional manufacturing industries to build their own AI models without needing employees with a programming background, and to remotely assist production lines with troubleshooting and subsequent system maintenance, helping companies save development time and labor costs BailAI image inspection platform usage scenarios Facing the large number of competitors that provide AI image recognition in the market, what are the technical advantages of Claireye Intelligence Shirley Liu said that many companies currently have AOI equipment, but the bottleneck in the application of AOI is that it can only be used for defect inspection in fast production of large quantities, and parameters need to be adjusted after each inspection or production Based on her understanding of the industry, most SMEs are limited by their financial resources due to AOI equipment often costing over NT1 million, but they also want to use automated inspection This is where Claireye Intelligence comes in Shirley Liu went on to say that it is impossible for traditional manufacturing industries to maintain a technical team that includes AI engineers, data engineers, cloud architects, and terminal architects Claireye Intelligence specializes in software and hardware integration Enterprises can use the BailAI image inspection platform to easily solve inspection problems on the production line In other words, customers only need to provide images or samples for Claireye Intelligence to carry out model training, model deployment, and system integration, and they can easily use AI technology to optimize and monitor production line processes Participated in the AI New Talent Selection and achieved a recognition rate of over 90 in assembly behavioral image recognition For example, a certain connector manufacturer only has 1-2 AI engineers in its technical team The main problem that needs to be solved is that most operators are on the production line, while quality control and senior managers are not on site, and the company wants to understand the actual situation of the production line through remote monitoring Claireye Intelligence uses industrial cameras to capture production line images, and transmits AI image analysis to the remote end Supervisors and quality control personnel can observe if there are any errors in the production line assembly, such as whether the connectors and lines are connected properly, through the monitor Claireye Intelligence's AI image inspection operates on Microsoft's Azure cloud platform, and also utilizes terminal equipment, such as NVIDIA's edge computing equipment placed around the inspection station, to assist traditional manufacturing industries with improving production line efficiency and detecting problems early through an integrated solution from the cloud to terminals Claireye Intelligencersquos customers currently include aviation, electronic peripherals, connectors, and metal industries Assembly process solution for human behavior recognition in assembly lines achieves an accuracy of over 90 In order to demonstrate the depth of technology, Claireye Intelligence participated in the 2021 AI New Talents Selection of the Industrial Development Bureau, Ministry of Economic Affairs, and provided Lite-On Technology with the "assembly process solution for human behavior recognition in assembly lines" The solution determines effective working hours and ineffective working hours of operators on the production line through cameras and AI image recognition It recognizes hand posture and position through images to determine the operator's assembly behavior, achieving an accuracy of over 90 Shirley Liu added that the assembly process of electronic components is complex, mostly carried out manually, and cannot be replaced by robotic arms Claireye Intelligence used cameras to film the assembly process of operators at Lite-On's assembly station The algorithm is then trained and corrected based on the video, and the final trained model can directly determine whether there are any errors in the assembly process to improve the overall process Project development time is expected to be shortened to 1 month by using the BailAI image inspection platform Since its establishment more than three years ago, Claireye Intelligence has accumulated a considerable amount of project experience and hopes to commercialize the project experience Shirley Liu pointed out that the trial version of BailAI image inspection will be completed this year 2022 Customers can choose industrial cameras or video cameras based on the detail of the object being inspected It can even use X-rays to capture images, and then the images are automatically marked by the platform Claireye Intelligence will provide customers with AI application models suitable for the field Inferences can also be made in the cloud or terminals for launch in the manufacturing industry The metals industry, metal casings of industrial computers, connectors, electronic peripherals, and mechanical parts can all use the platform for defect detection and object identification Claireye Intelligence will continue to improve its technical capabilities, accumulate customer experience to complete commercialization, and also accelerate the implementation of AI inspection applications In the mid-term, it will build terminal and cloud infrastructure and shorten the development time of enterprise AI projects from 6-12 months to 1 month, reducing usage time and lowering the threshold for enterprises The long-term goal is to target the Southeast Asian market where Taiwanese businesses are gathered, expand software and hardware integrated AI solutions to overseas markets, and expand the scale of operations