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【2020 Solutions】 Kapito Develops Customized AI Quality Inspection Solution for Electrode Aluminum Foil with a Missed Rate of Nearly 0%

Electrode aluminum foil is a key material for passive components in automotive electronics. In the past, it mainly relied on hole detectors that could only detect simple defects. With the advancement of automotive electronics, the demand for automotive electronics-related components has become stronger. Since the products involve vehicle safety and environmental testing issues, the missed rate should be maintained at 0%, while maintaining a misjudgment of less than 0.5%, which are relatively strict quality requirements. Smart manufacturing AI company Kapito developed the world's first customized electrode aluminum foil AI quality inspection solution.

The world's first customized AI quality inspection solution for electrode aluminum foil

Kapito is committed to providing global manufacturing innovations and providing reliable AI quality inspection solutions. fastable.ai uses multiple AI algorithms combined with multi-angle optical lenses to assist the manufacturing industry with product appearance inspection, reducing costs, stabilizing quality, improving efficiency, and expanding scale.

Targeting new business opportunities in automotive electronics in the future, Kapito developed fastable.ai, a hardware-integrated AI quality inspection solution. It has completed the customization of an electrode aluminum foil production line and assisted Liton Technology, a major electrical etching and foil forming manufacturer, with completing production line deployment throughout Taiwan, using AI image recognition technology to effectively improve the quality and efficiency of Liton Technology's production lines.

Feng-You Sun, founder and CEO of Kapito, said that automotive electronic products have higher requirements in environmental testing because they involve vehicle safety. The misjudgment rate of general commercial goods is between 2% and 10%. The misjudgment rate for automotive electronics should be maintained at 0% and may not exceed 0.5%. The quality inspection solution for a customized electrode aluminum foil production lines developed by Kapito mainly uses the AI algorithm of fastable.ai and big data analysis to achieve a misjudgment and missed rate close to 0%.

fastable.ai AI The defect detection solution has significant results in reducing manpower, increasing scale and shortening investment recovery time

▲fastable.ai AI The defect detection solution has achieved remarkable results in reducing manpower, increasing scale, and shortening the payback period

After Liton Technology deployed fastable.ai in all production lines in Taiwan, it broke through the bottleneck of quality inspection manpower, and can stably monitor the quality of aluminum foil production 24 hours a day, expanding its production scale. In the past, more than ten kinds of aluminum foil defects were difficult to identify due to the limitations of aluminum foil production methods. fastable.ai can accurately detect the defects and further upgrade the quality. It is worth mentioning that in addition to quality inspection, fastable.ai also acts as the brain of production equipment. It utilizes big data analysis and management to predict the maintenance cycle of production equipment and effectively improve the availability of equipment.

Chang-Yuan Chen, spokesperson of Liton Technology, said that through in-depth cooperation with Kapito and the introduction of fastable.ai into the production line, the quality status can be monitored at any time, which greatly increases the confidence of Liton Technology in the quality of its aluminum foil products in the automotive market, achieving the highest quality products.

fastable.ai uses AI algorithms to achieve 0% missed rate and 0.41% misjudgment rate

Kapito was established in 2017. The founding team combined AI technology of Silicon Valley and the wealth of industry experience in Hsinchu Science Park, using cutting-edge technology to solve the most common pain points of Taiwan's traditional manufacturing industry, such as low birth rate and labor shortage.

fastable.ai is a device that integrates hardware and software developed by Kapito for "quality inspection." It uses an optical lens to capture images around the product, and then uses multiple AI algorithms for image recognition. It can effectively handle extremely complex defects that are difficult to identify with the naked eye, and achieve accurate judgment and analysis capabilities close to the human eye, helping factories automatically complete product appearance inspection. fastable.ai has achieved 0% missed rate and 0.41% misjudgment rate in the inspection of automotive electronics.

fastable.ai AI defect detection Solution for leather detection system interface

▲fastable.ai AI Defect detection solution applied to the leather inspection system interface

In addition, fastable.ai can be quickly installed in existing production lines based on the applicability of different industries, allowing many manufacturers who are unable to significantly update or change the design of existing production lines to more quickly make key processes smarter, helping them successfully transform data into revenue. After research and development is completed, it can be launched in the production line in as fast as 2 weeks. Applicable raw materials include metal foil, textile, leather, and mirror/glass. It can be applied to a wide range of industries, including textiles, metal processed products, automotive electronic components, semiconductors/precision products, plastic (rubber) injection products, and cosmetic products. Kapito's customers are mainly electronic products manufacturers.

Sun Fengyou, founder and CEO of Kaibiton

▲Feng-You Sun, founder and CEO of Kapito

 

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這是一張圖片。 This is a picture.
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the introduction of AI visual inspection software and hardware integrated solutions, we have effectively helped customers maintain an overkill rate of less than 3 in the past two years, and achieved high-efficiency performance with a missed detection rate of less than 1 In addition, this solution allows practitioners who do not understand AI to quickly operate modeling By installing the modeling tool on the device, when the customer has a new product number and needs to create a model, he only needs to provide 10 pictures of good products to scan under the device It only takes 15 minutes to quickly train the model In terms of product core strategic layout, compared with market competitors who rely solely on general software services to seize all manufacturing markets, it is not feasible to apply it to industrial inspection Hong Peijun has observed over the past 10 years and believes that only software hardware can With technical thresholds and focusing on one industry and field, only 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in making up for mistakes, provide better services, provide more immediate feedback, and create more professional solutions to convince customers Since its establishment in 2020, Xiaoshi Intelligent Inspection has always gone against the grain in terms of product core strategic layout, surpassing the competitive market among its peers, and actively taking root in the overall solution of AI visual inspection software and hardware Hong Peijun hopes that Xiaoshi Intelligent Inspection will become the world's most competitive AIAOI overall solution provider for the electronics and semiconductor industries in the future, and provide the top AIAOI professional machines and equipment to the electronics and semiconductor industry customer base Hong Peijun said that the technical capabilities of the company's AI six-sided defect detection and screening professional machine have reached the top domestic level In order to speed up the research and development of professional machines to become more standardized and sell them to overseas markets, the company will conduct a fundraising plan at this stage, hoping to use legal persons such as the Capital Strategy Council to assist in more business connections and fundraising channels For the medium and long-term goals, Xiaoshi Intelligent Inspection will lay out the global market including mainland China and Southeast Asian countries At the same time, it will follow the international footsteps of major OEMs in global layout Under the target inspection project, it will continue to develop specialty products and spread towards the international field 「Translated content is generated by ChatGPT and is for reference only Translation date:2024-05-19」