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【2020 Solutions】 Lean AI, open source intelligent manufacturing helps companies quickly build AI teams

Does AI cost a lot? Is importing AI time-consuming and labor-intensive? How to build consensus within the enterprise and build a solid AI team? All the above problems are common problems faced by enterprises in AI digital transformation. Huang Mingshi, the founder and CEO of the AI ​​startup Kaiyuan Intelligent Manufacturing Company, provides customized AI solutions on a "subscription basis" so that traditional enterprises that want to undergo digital transformation can quickly introduce AI solutions.

The term "Lean Production" appeared for the first time in the book "The Machine That Changed the World" in 1990. When it comes to business operations, there is no waste of resources. Phenomenon, the process operates smoothly and creates the most profit with the minimum investment.

AI subscription service solution to quickly assist in importing tools

Huang Mingshi graduated from Jiaotong University and received a PhD in Electrical Engineering from Penn State University in the United States. He also worked for a start-up company in Silicon Valley for five years. He was the chief data scientist and led a team of 10 people to develop multiple AI projects, including real-time image recognition. , 5G+AI, prediction system for dynamic expansion of cloud resources, etc. Huang Mingshi returned to Taiwan to start his own business and established Open Source Intelligent Manufacturing in May 2019. The development direction is to promote AI subscription services. He hopes to make AI practical and practical, help small and medium-sized enterprises with AI application needs, and accelerate the cultivation of practical capabilities. of AI talents.

Huang Mingshi believes that the scale of AI project software and hardware equipment, which can easily cost NT$2 to 3 million, is an "unbearable burden" for small and medium-sized enterprises with limited funds and human resources. However, for those who lack For small and medium-sized enterprises with limited resources, AI can indeed solve the problem of automation, reduce costs and improve efficiency for enterprises in a short period of time, and is an indispensable tool for digital transformation.

Therefore, Huang Mingshi follows the principle of "lean production" to prepare AI digital transformation tools for small and medium-sized enterprises, using small projects to get started, from corporate health clinics to identify problems, corporate training, consulting to providing AI model solutions. Done within a year. In the process of project promotion, we assist the company's middle- and high-level managers to empower them and help them understand the company's pain points, what problems AI can help solve, and introduce benefit analysis. By then, it will be relatively easy to introduce medium and large-scale AI projects.

Open Source Intelligent Manufacturing’s customized solution for the legal industry is the development of a “food advertising text recognition and analysis” tool. A medium-sized law firm wants to help clients solve the problem of "identifying food advertising violations." According to statistics, there are more than 4,000 cases of advertising violations in the food industry every month. The traditional method is to assign 2-3 lawyers to search for exaggerations or claims of efficacy in food advertisements published by major media. The cost of each lawyer is calculated at NT$5,000-10,000, which means the overall cost is considerable. However, by collecting relevant information through the crawler system, and then importing AI technologies such as natural algorithm (NLP) to develop food advertising text recognition and analysis tools, the recognition rate can reach 90%, which can also greatly reduce personnel costs.

In addition, Kaiyuan Intelligent Manufacturing has successfully applied face recognition to applications such as smart tourism and smart door locks, achieving an accuracy of 95%. It has also used graphic recognition to help digital advertisers achieve the function of AI image removal. , reducing the time designers spend on repetitive memorization by more than 80%.

It is worth mentioning that for designers, it often took 2 hours to memorize photos in the past. Using the AI ​​model, 1,000 photos can be memorized in 10 seconds, which is amazingly efficient. This means that designers do not need to spend too much time memorizing photos, and can use their time to come up with creative ideas. When photos are needed, they can use AI technology to quickly memorize them; for ordinary consumers, when making presentations ( When designing PPT, you can also use photos that have been reversed to speed up the presentation production time. In the future, it will also be connected to Google Flickr's personal photo album or image search, so that you can directly memorize the required photos and complete the task in one go.

At this stage, the open source intelligent manufacturing project is cooperating with APP manufacturers to remove the photos and create a free website to benefit more people working in the design industry.

Open source intelligent manufacturing development hair removal AI model, the effect is comparable to that of professional designers

▲Open Source Intelligent Manufacturing develops an AI model for hair back removal, the effect is comparable to that of professional designers

In the medical industry, Kaiyuan Intelligent Manufacturing has also developed obstetrics and gynecology organ image recognition technology and conducted education and training in schools to help students make correct judgments.

Kaiyuan Intelligent Manufacturing also cooperates with the Taiwan Suicide Prevention and Control Association to use AI models to find people who are emotionally distressed, have depression, or have negative emotions and comments on online forums such as PTT and social networking sites such as Facebook, and design Prepare a suicide risk assessment and submit relevant information to the Taiwan Society for Suicide Prevention and Control to prevent it before it happens and reduce possible tragedies.

Four-step import method to complete the goal within one year

In order to help small and medium-sized enterprises achieve the goal of AI application through subscription services, Kaiyuan Intelligent Manufacturing hopes to use methods to find enterprise pain points in the shortest time and at the same time enhance the commercial value of AI applications. The methods are as follows:

1. AI Discovery Workshop: Guide companies to explore their needs through workshops or corporate health clinics.

2. Enterprise AI training: The introduction of AI requires the full support of the company's senior managers and the consensus of all employees to be successful. Through a one-month training, it can quickly transform into an AI-empowered enterprise.

3. AI consulting: What is important is the technical feasibility assessment. Not a set of AI solutions can solve any problem. Different AI models must be established according to the different needs of the enterprise in order to prescribe the right medicine.

4. Subscribe to AI solutions.

Four steps of import method

▲Four steps of import method

Huang Mingshi pointed out that the services provided by Kaiyuan Intelligent Manufacturing are not a single solution, but customized AI solutions for enterprises. There is no problem with talents such as AI algorithms. What is more difficult is how to market this set of consulting services to customers in a simple way? Fortunately, Kaiyuan Intelligent Manufacturing has participated in the "AI HUB" and "AI GO" projects of the Industrial Bureau of the Ministry of Economic Affairs. Through the method of "industry raising problems and talents solving problems", we can understand the needs of enterprises, solve problems accordingly, and launch customer services. Customized AI solutions.

Open source intelligent manufacturing team in AI Won the first prize in the GO problem-solving competition. The picture (first from the right) is the founder Huang Mingshi

▲The open source intelligent manufacturing team won the excellence award in the AI ​​GO problem-solving competition. The picture (first from the right) is the founder Huang Mingshi

「Translated content is generated by ChatGPT and is for reference only. Translation date:2024-05-19」

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【解決方案】小柿智檢 以「AOIAI」雙劍合璧,軟加硬體千錘百鍊 打通外觀瑕疵檢測任督二脈
Xiaoshi Intelligent Inspection uses the two swords of "AOI + AI" to combine software and hardware to open up the two channels of appearance defect detection and supervision.

Quality inspection, like a double-edged sword, has always been a favorite and painful subject for Taiwanese manufacturers When AI deep learning enters the industrial visual inspection of traditional manufacturing industries, it can not only save inspection manpower investment, solve the problem of inconsistent manual visual standards, overcome the limited visual recognition and defect detection blind spots of traditional automatic optical inspection AOI, and also enable real-time traceability Causes of quality problems The overall AIAOI visual inspection solution developed by Xiaoshi Intelligent Inspection integrates software and hardware to create efficient appearance defect detection capabilities, helping electronics OEM customers create high-efficiency products with a miss detection rate of less than 1 and an overkill rate of less than 3 Check the level Xiaoshi Intelligent Inspection was established in 2020 Although it is a new venture two years ago, it did not start from scratch Founder and CEO Hong Peijun and the core team have been deeply involved in Foxconn factories for many years and participated in countless smart factory-related solutions and process improvements , has profound AI deep learning development capabilities, and accumulated rich experience in world-class AI application implementation Seeing that AI industrial inspection must be the last mile for the manufacturing industry to move towards Industry 40, Hong Peijun resolutely decided to implement AI deep learning technology in the field of smart manufacturing with high output value, and specialized in the development of AI industrial visual inspection For the manufacturing industry, product inspection is the most important part of all quality control, but traditional industrial inspection faces two major pain points 1 Manual visual inspection Today, more than 95 of the entire manufacturing industry still relies on manual visual inspection Inspection makes it difficult for manual visual quality 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solution for AIAOI visual inspection It mainly promotes three major products, including "QVI-T AI deep learning inspection modeling platform software" and "AI six-sided defect inspection and screening machine" ” and “AI Industrial Quality Inspection Platform” The main customer groups served are semiconductor packaging and testing, EMS electronics foundry, small metal parts processing and other industries with high production capacity and high gross profit margin In response to customer needs, Xiaoshi Intelligent Inspection provides corresponding software and hardware services, combining self-developed AI deep learning software and hardware quality inspection equipment to reduce the manual visual burden on the production line and effectively improve the production quality of the factory In order to help equipment manufacturers and technical engineers with development capabilities accurately grasp product appearance defect detection, Xiaoshi Intelligent Inspection independently developed QVI-T deep learning detection software, which can provide customers with defect location, defect classification, defect segmentation, anomaly detection and text recognition Key functions such as this are different from the fixed detection methods of traditional software Algorithms can be refined based on different industrial detection methods and different APIs can be developed to connect devices with different lenses The software design of this platform is very lightweight It is a SaaS software built on public cloudprivate cloud It mainly involves simple image uploading, labeling, training modeling, and verification testing After completion, users can download models, SDKs, APIs, and reports Effectively help customers achieve AI inference functions Currently, most of the industrial inspection services on the market are traditional AOI software industrial inspection machines, which can only measure product contours such as the head and length of fasteners, etc, and cannot truly provide detection of subtle product surface defects such as screw head cracks and tooth damage There is a lack of such high-precision defect detection companies in the market, Hong Peijun observed Xiaoshi Intelligent Inspection developed and independently built the "AI six-sided defect detection and screening machine" from customized services in the past to providing standardized services for customers at the current stage It provides standardized testing services for fasteners in measurement and surface defects, as well as passive components High-speed surface defect detection of similar products This professional machine uses the AI deep learning AOI composite algorithm technology independently developed by Xiaoshi Intelligent Inspection Through parallel computing technology, it can achieve model inference up to 3 milliseconds per picture, and realize multiple complex defect detection on the electrodes and body of passive components This professional machine is mainly used for the inspection of fasteners, small metal parts and passive components In terms of competitiveness in the industry, the software hardware integration provided by the AI six-sided defect inspection and screening professional machine is an important core competitive advantage of Xiaoshi Intelligent Inspection It is not as simple as it sounds Hong Peijun said with emotion that this special machine is very important in the industrial inspection industry Commonly known as the highly integrated integration of optical mechanisms, electronic controls, software and algorithms, the process requires continuous optimization and iteration, and requires multiple client verifications and modifications After a long period of hard work, the technical threshold has also been raised The AI six-sided defect detection and screening professional machine will be the main product promotion direction of Xiaoshi Intelligent Inspection in the next 3-5 years It is believed that AI combined with measurement technology and surface defect detection will be an important source of core competitiveness of Xiaoshi Intelligent Inspection, Hong Peijun said AI six-sided defect detection and screening professional machine will be the main product promotion direction of Xiaoshi Intelligent Inspection in the next 3-5 years Faced with the booming development of Industry 40 in smart factories, customers often ask "Does quality inspection data have secondary use value" Hong Peijun said that the "AI Industrial Quality Inspection Platform" launched by Xiaoshi Intelligent Inspection has a machine learning mechanism , which can be used for secondary use of quality inspection data to provide customers with multiple functions including real-time monitoring and early warning of production quality, quality traceability analysis, quality factor assessment, process parameter prediction and recommendation Taking the successful introduction into the automotive parts factory as an example, through the prediction and recommendation of process parameters provided by the AI industrial quality inspection platform, when we know the product defects, we build a set of models based on the experience of past masters, coupled with the network connection data from the previous stage, After integration, we have process data, incoming material data, and quality inspection data We can predict whether these machine parameters have run out, and we can recommend whether the process parameters of certain sections should be adjusted up or down Through the AI industrial quality inspection platform, Xiaoshi Intelligent Inspection can help customers connect visual quality inspection results, process data and acceptance standards with the existing MES system of the customer's factory to improve production quality, improve efficiency and reduce costs In terms of business model, Xiaoshi Zhiqian also provides a software subscription system for the deep learning detection modeling platform software It provides public cloud customers with traffic subscription and charges based on the amount of image uploads, while private cloud customers adopt an annual license fee license charging mechanism In addition, the company also provides customers with a buyout charging mechanism for the overall solution equipment, and provides a one-year warranty, after which consumables and software update maintenance fees are charged annually Going in the opposite direction, using both hard and soft methods, with a missed detection rate of less than 1 and rapid modeling in 15 minutes Faced with various small-volume and multi-sample inspection needs in the manufacturing industry, general AI deep learning visual inspection usually requires customers to collect a large number of photos of defective products, which is time-consuming to label, and also causes customers to have difficulty in importing AI, and defective products cannot be collected The introduction cycle is long and implementation is full of risks If there are not enough bad samples, the model will be inaccurate Kosaki Chikan goes in the opposite direction and uses its product "AI Visual Inspection Model Development Tool" to train models through pictures of good products provided by customers It is relatively easy for AI to learn good products, no labeling is required, and the time can be quickly compressed to complete the modeling Take the implementation of IPC electronics industry - AAEON Technology as an example In order to reduce the manpower input of the quality inspection station in the PCBA production line and have standardized quality inspection, Xiaoshi Intelligent Inspection provides an overall solution for PCBA AI visual inspection software and hardware services, and conduct in-line inspection on the factory's highly automated assembly line, effectively saving inspection manpower investment, improving the standardization of quality inspection rates, and improving the problem of inconsistent standards caused by manual visual inspection Through the introduction of AI visual inspection software and hardware integrated solutions, we have effectively helped customers maintain an overkill rate of less than 3 in the past two years, and achieved high-efficiency performance with a missed detection rate of less than 1 In addition, this solution allows practitioners who do not understand AI to quickly operate modeling By installing the modeling tool on the device, when the customer has a new product number and needs to create a model, he only needs to provide 10 pictures of good products to scan under the device It only takes 15 minutes to quickly train the model In terms of product core strategic layout, compared with market competitors who rely solely on general software services to seize all manufacturing markets, it is not feasible to apply it to industrial inspection Hong Peijun has observed over the past 10 years and believes that only software hardware can With technical thresholds and focusing on one industry and field, only by adopting a standardized company's AI six-sided defect detection and screening special machine can it be replicated and scaled up, and the company can truly continue to move towards optimization and create product competitiveness, even if there are other competing products It’s not easy to compete for this pie, Hong Peijun said Xiaoshi Intelligent Inspection’s overall AIAOI visual inspection solution creates rapid modeling and excellent results for customers with a missed detection rate of less than 1 The most competitive AIAOI overall solution provider with global presence For new entrepreneurs, facing business expansion is a challenge every day Hong Peijun said that small companies are easily snatched away by large companies, company talents are poached by high salaries, lack of deep customer relationships, and the business team is not large enough, etc How to overcome this Hong Peijun believes that the key to success and competitiveness of a new start-up company is to be diligent in making up for mistakes, provide better services, provide more immediate feedback, and create more professional solutions to convince customers Since its establishment in 2020, Xiaoshi Intelligent Inspection has always gone against the grain in terms of product core strategic layout, surpassing the competitive market among its peers, and actively taking root in the overall solution of AI visual inspection software and hardware Hong Peijun hopes that Xiaoshi Intelligent Inspection will become the world's most competitive AIAOI overall solution provider for the electronics and semiconductor industries in the future, and provide the top AIAOI professional machines and equipment to the electronics and semiconductor industry customer base Hong Peijun said that the technical capabilities of the company's AI six-sided defect detection and screening professional machine have reached the top domestic level In order to speed up the research and development of professional machines to become more standardized and sell them to overseas markets, the company will conduct a fundraising plan at this stage, hoping to use legal persons such as the Capital Strategy Council to assist in more business connections and fundraising channels For the medium and long-term goals, Xiaoshi Intelligent Inspection will lay out the global market including mainland China and Southeast Asian countries At the same time, it will follow the international footsteps of major OEMs in global layout Under the target inspection project, it will continue to develop specialty products and spread towards the international field 「Translated content is generated by ChatGPT and is for reference only Translation date:2024-05-19」