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【2024 Solutions】 AI Defect Intelligent Detection - Energy Reduction Smart Monitoring Solutions

AIIntelligent Defect Detection-Smart Monitoring Solution to Reduce Process Energy Consumption

When there are over2ten thousand chip resistors on a ceramic substrate, how should one quickly detect defects? The answer is:UsingAIto detect

In the era of rapid technological development, Leike proudly announces significant advances in its laser processing technology, thanks to the innovative applications of artificial intelligence(AI)Leike is committed to integrating advancedAItechnology into laser processing machines, and in2019year, in collaboration with partners, developed the world's first laser machining system that integratesAItechnology, and on this basis further developed in2023year the first ceramic substrate inspection machine that integratesAOI+AI+LASERtechnology.

Smart Ceramic Substrate Inspection Machine
Smart Ceramic Substrate Inspection Machine

Through the introduction ofAIand machine learning, along with the accumulation of big data samples, the system becomes smarter, which has led to improved product yield within one year5%dramatically reducing the inspection time from originally2minutes/per piece to just20seconds/per piece, drastically lowering inspection costs, enabling efficient initial detection and post-laser marking to reduce waste in subsequent processes, diminishing overall carbon emissions of the site, allowing the automatic generation of detailed inspection reports for data analysis and optimization, which helps increase equipment capacity, reduce human error, enhancing the value of Leike's equipment, and strengthening the international competitiveness of the country's electromechanical industry.

Leike Corporation(Laser Tek)Founded in1988year, and officially listed as a publicly traded company in2002year. Since its establishment, it has become a leading global service provider and manufacturer of electronic packaging materials,SMDElectronic Packaging Materials,SMTinspection equipment, and laser systems.

Leike's general manager, with years of laser integration experience, observed that passive component customers can produce over20With many years of laser integration experience, he observed that the production capacity of passive component customers can exceed10billionSMDcomponents every month, but withSMDcomponents per month. However, as component sizes continue to miniaturize, defect detection during production becomes increasingly challenging. With thousands to millions of components on a single ceramic substrate, and as component sizes decrease and their laser processing positions become smaller, the difficulty of detection increases, making production inspection a critical process.

R-SMD Production Inspection Process
R-SMD Production Inspection Process

AOIproblems of yield overkill relying onAIfor oversight,

Yet,AOIthe inspection machine is a widespread and mature type, but the high accuracy on the marketAOIuses a technique that captures small images in a single shot and stitches them into a larger image. Although accurate, this method requires more time for small-sizedSMDcomponents, which are more likely to be influenced by environmental factors like lighting and vibration that can cause misjudgments; as a result,AOIyield rate can only be estimated by sampling, and components with poor sampling yield are not removed individually but discarded together with good ones; manual re-inspection not only increases costs, but the lack of unified inspection standards ultimately results in about2%-5%products that are not detected as defective enter the subsequent manufacturing process monthly at least2,000thousands of such defective componentsSMDthat were not initially detected causing ongoing printing and machining inspections in subsequent processes. Regardless of the waste of ink materials and energy, which increases the cost burden, this also accelerates equipment wear and shortens operational life. Each stage of waste increases the site's carbon emissions, unfavorably impacting the company's carbon footprint.

Post-Adjustment Sample Photo Example 0402
Post-Adjustment Sample Photo Example 0402

TraditionalAOI High false positive rates in Automatic Optical Inspection (AOI) are a major production issue for manufacturers, particularly in the passive components industry where 'it's better to mistakenly reject a hundred than miss one'—a high standard, often leading to AOI setting extremely high parameters which makes devices overly sensitive. Excessive stringency in data parameter settings can lead to high false positive rates. For instance, if the dirt contamination on passive components resembles the color of the printing layers,AOI the misjudgment rate could reach 7 percent.

Contamination and Print Layer Color Similarity Make AOI Prone to Errors

Contamination Dirt

Contamination Dirt and Print Layer Color SimilarityAOIProne to Misjudgment

Raytek stands apart from otherAOIsuppliers by discarding the stitching of small images or line scanning, effectively preventing data loss and discrepancies caused by hardware or environmental conditions during image processing. It employs a large-array photodetector coupled with custom high-resolution lenses, using specialized imaging for composite processing. Throughout this process, each pixel of the photodetector contains light information captured from various positions. By combining this data, the image resolution and detail are enhanced, reaching a resolution of millions, and with multiple automatic light adjustments, a single shot can manage70*70mmachieving an image resolution up to5umobtaining clear images, then throughSmart-AItechniques for analysis and selection.

Three Innovative Methods to Achieve Rapid InspectionSmart -AI

Raytek's General Manager shares, rapidly implementingAItechnology and reducing inspection computation time, further developingSmart-AIthree major approaches:

Method one, initially useAOIto quickly separate good products from those with controversial defects, focusing the detection on the minority of defective identifications.

Method two, an automated labeling platform simplifies the training issue: by using cameras to collect data from machines, automatic labeling replaces manual labeling, progressively training to improve accuracy. The simpler the problem, the less data needed for training.

Method three,AOIandAIDual-track Advancement: In the smart manufacturing process, relying solely onAOIorAIis not enough to accomplish the task alone, it must be preceded byAOIfirst marking the characteristics, distinguishing between good and defective parts, then usingAIa method for labeling and training. Subsequently, by utilizing a repeating cascade effect, the detection benefits are greater as more training data accumulates,AOIreducing the ratio of errors,AIand gradually increasing the accuracy ratio.

Post Adjustment Object Detection and Training
Post Adjustment Object Detection and Training

Through three major methods gradually building system reliability, and categorizing data for defect sorting, ultimatelyAIreturning the judgement results to the main system, utilizing laser machining to control truly defective products at the front end of the process, reducing the inflow of defective products into other stations, thus minimizing losses due to repeated tests or reprocessing.

Leading in smart laser equipment, chooseLASERTEKthe right one!

Continuously developed by the Taiwanese brand Raytek, combiningAIsmart detection and laser processing equipment to progressively build a smart monitoring solution stack from raw materials, products, testing, laser equipment, etc., aiming at reducing the energy consumption of the production process, implementing semiconductor advancements, /substrates and component processing among other fields, producing equipment products capable of meeting the end-user demands under low carbon conditions, rapidly and with quality products and services expanding both domestic and international markets, enhancing the global competitiveness of localMade in Taiwan(MIT)equipment.

「Translated content is generated by ChatGPT and is for reference only. Translation date:2024-12-12」

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這是一張圖片。 This is a picture.
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【解決方案】2秒鐘完成結帳動作 Viscovery AI影像辨識助攻智慧零售
Complete checkout in 1 second, Viscovery AI image recognition assists smart retail

Artificial intelligence AI has gradually changed the way various industries operate in recent years However, most of the work is still done by humans, with AI playing a supporting role This has led to emergence of the term "AI Copilot," which stands for "AI-driven tools or assistants" that aim to assist users in completing various tasks and improve productivity and efficiency The concept of AI Copilot comes from the role of "co-pilot" During flight, the co-pilot assists the main pilot in completing various tasks to ensure flight safety and efficiency In fact, there have been signs of various "machines" beginning to play the role of "copilot" in different fields since the Industrial Revolution, assisting humans in completing heavy physical and repetitive tasks, greatly improving factory production efficiency, and driving rapid economic development Following the advancement of computing equipment and breakthroughs in machine learning, deep learning, and image recognition technologies, the concept of AI Copilot has gradually taken shape The development of AI Copilot marks the transition from "machine-assisted to AI-assisted" Early robots could only complete preset repetitive tasks, but today's AI copilot can learn and adapt to new environments and tasks, and continuously optimize its performance in practical applications This transformation not only changes human-machine interactions, but also has a profound impact on various industries The application scope of AI copilot covers various industries, including finance, healthcare, manufacturing, education, retail, etc, and are everywhere to be seen Application of AI copilot in the retail industry AI image recognition checkout In the retail industry, the application of AI copilot has begun to show concrete results Take Viscovery's AI image recognition checkout system as an example This system is a type of AI copilot model that helps store clerks speed up checkout or assists consumers in simplifying the self-service checkout process The store clerk needs to scan the product barcodes one by one in the regular checkout method If a product does not have a barcode, such as bread and meals, the clerk needs to first visually confirm the items, and then input them into the POS checkout system one by one Based on actual measurements at a chain bakery, it takes 22 seconds for an experienced clerk from "visual recognition" to "entering product information of a plate of 6 items into the checkout system" New clerks may need even more time In addition, according to a Japanese bakery operator, it takes 1 to 2 months to train employees to become familiar with products Now with AI image recognition technology, store clerks let AI handle the "product recognition" step, and AI will play the role of copilot, quickly identifying items within 1 second, speeding up checkout to save 50 of checkout time, and optimizing customers'shopping experience The time cost of training employees to identify bread can also be effectively shortened Even for products with barcodes, AI can quickly identify multiple items in one second, which is more efficient than scanning barcodes one by one The self-checkout system "assisted" by AI image recognition allows consumers to successfully complete shopping without the help of store clerks, eliminating the trouble of swiping barcodes or searching for items on the screen, which improves the shopping experience In a time when store clerks are hard to hire due to labor shortage, this also helps stores reduce operating costs AI quickly identifies multiple checkout items in just one second Source of image Viscovery Recently, startups dedicated to developing AI image recognition checkout solutions have emerged in various countries The most lightweight solution currently known is in Taiwan It can be immediately used by installing a Viscovery lens and a tablet installed with Viscovery AI image recognition software at the checkout counter to connect to the store's existing POS checkout system There are various integration methods, including plug-and-play and API solutions integrated with the store's POS system Viscovery AI image recognition system can be painlessly integrated with the store's existing POS system Source of image Viscovery Example of AI image recognition checkout Currently, the Viscovery AI image recognition system is being used in bakery chains in Taiwan, Chinese noodle shops in Singapore, micromarkets in department stores in Sendai, Japan, and Japanese bakeries and cake shops Over 7 million transactions were completed through this AI system, which identified more than 40 million items These use cases demonstrate the extensive application of the Viscovery AI image recognition system in the retail industry In the future, the company will continue to explore the various possibilities of using Vision AI in retail and catering nbsp The Viscovery AI image recognition system is already being used in bakeries, cake shops, restaurants, and convenience stores in Japan, Singapore, and Taiwan Source of image Viscovery

【解決方案】聲麥無線推出殺手級5G即時AI語音翻譯 降低5成口譯成本
VM-Fi launches killer 5G real-time AI voice translator that reduces interpretation costs by 50%

With "Voice as a Service VaaS", VM-Fi Inc launched the world's leading 5G real-time AI voice translation service "VM-Fi," providing AI real-time translation subtitles TranSpeech and AI multi-lingual smart counter TransDisplay The service is applied to real-time translation services in diverse fields, such as international exhibitions, tourism industry, and retail stores The translation service can be quickly set up in 15 minutes, which can significantly reduce the customer's interpretation service cost by 50, creating benefits in terms of time and labor costs This killer application is a product launched by VM-Fi, which has been established for three years It can significantly reduce the cost of interpretation by half It successfully entered the Japanese market and is highly popular among consumers TranSpeech real-time subtitles for speeches and TransDisplay smart counter AI service solution For organizers of international forums and exhibitions, paying high interpretation fees has always been a common pain point hard to put into words According to statistics, to hold an all-English forum in Taiwan, including two interpreters, setting up an interpretation booth, on-site radio station, control panel, and audio, the total cost will be at least NT100,000 to meet the on-site interpretation needs Established in September 2020, VM-Fi launched the "VM-Fi 5G real-time AI voice translation service" In just 2 years, and successively won the Mobileheroes of the Ministry of Economic Affairs Industrial Development Bureau, Start-up competition in the Smart City Project, Qualcomm Innovate in Taiwan Challenge QITC, Japan's JR Kyushu Innovative Business Competition Excellence Award, and the CES 2022 Innovation Award It has not only received praises in the market, but also attracted great attention from Taiwanese investors and was adopted by large Japanese trading companies It hopes to help people around the world avoid communication barriers through smart city solutions, and enjoy a convenient life in smart cities 5G real-time AI voice translation does not require expensive interpreters and equipment and reduces the interpretation cost by 50 The VM-Fi team, which has a solid technical foundation in language translation, digital content, and UX development, has learned that only 20 of high-end consumers in the market can afford the high cost of interpretation To meet the remaining 80 of market demand, VM-Fi combines 5G high-speed transmission and AI voice recognition technology help customers reduce labor and costs Its business solutions can be applied in international exhibitions, tourism services, shopping malls, and online and offline business meetings 5G high-speed AI speech translation service process "Unlike traditional interpreters' sentence-by-sentence interpretation, which is a time-consuming and inefficient process that prevents the audience from smoothly listening to a speech," VM-Fi further stated that the real-time AI speech translation service uses AI algorithms to analyze the speakers speech The AI determines the parts of speech and subject of the speaker, and then immediately translates it The lecturer does not need to wait for the interpreter, and only needs to connect the microphone cable to the VM-Fi 5G real-time AI voice translation service to speak freely The audience can immediately read the translated subtitles 5G real-time AI voice translation was used in the Kyoto Smart City Summit amp Expo for two consecutive years in 2022-2023 The "VM-Fi 5G real-time AI voice translation service" currently supports Chinese, English, Japanese, Korean, Spanish, French, and German, providing translation services between these seven languages During the pandemic, when the demand for online activities increased significantly, VM-Fi introduced the world's first real-time subtitle service solution The contents spoken by the foreign speaker is translated in real-time and displayed on the live broadcast screen, allowing the audience to understand contents shared by the speaker in real time The operation method is also very simple Audiences do not need to download the APP All they need to do is open the Youtube or Facebook live broadcast platforms provided by the organizer The real-time subtitle solution not only saves customers the trouble of translation work, but also allows online listeners to enjoy seamless real-time translation services without any worries Real-time subtitles provide audiences with seamless real-time translation service In addition, the smart counter solution TransDisplay launched by VM-Fi in Japan is also very popular among consumers VM-Fi stated that Japan has a large elderly population and a large number of tourists Especially during the pandemic, most consumers wore masks and there was often a gap in communication The smart counter directly converts the communication between two parties from voice to text and displays on the transparent partition, providing the most considerate service that the public can clearly see at a glance In the future, VM-Fi will work with Taiwanese panel manufacturers, integrating software and hardware to provide voice-to-real-time subtitle translation services in Japanrsquos shopping malls, stations, airports, and government agencies Smart counters provided people with friendly communication services during the pandemic User experience is the key to VM-Fi taking root in the Japanese market Facing the explosive growth of cross-border tourism business opportunities after the pandemic, VM-Fi is confident in business expansion VM-Fi stated that the VM-Fi 5G real-time AI voice translation service has demonstrated excellent product and service resilience during the pandemic, and can flexibly meet customer needs for various physical or online services VM-Fi plans to establish a headquarters in Japan before April 2025, and actively cooperates with Kansai and Kyoto prefectural and municipal governments to expand its operations After establishing a solid foundation in the Japanese market, the EU market will be the next important target VM-Fi participated in fundraising activities of the AI Founders Alliance of the AI Program of the Industrial Development Bureau, Ministry of Economic Affairs The company relied on the assistance of the Institute for Information Technology III, Taiwan-Japan Industrial Collaboration Promotion Office TJPO, and the Japan External Trade Organization JETRO to actively seize Japan's market "Japan's market not only values digital transformation, but also user experience UX" Therefore, after the successful launch in Japan, everything will fall into place when it expands to other markets around the world VM-Fi app in Japan's shopping malls, stations, airports, and government agencies VM-Fi is a startup with passion and innovative spirit nbspfounded in 2020 We focus on AI speech recognition and real-time translation technologies, and are committed to allowing people around the world to enjoy high-speed speech translation during international speeches, at service counters, and during communication, completely removing the language barrier and allowing everyone to enjoy equal rights to information VM-Fi's AI service is not only a technological innovation, but also a commitment to global sustainable development A Digital solutions We are committed to reducing paper use Every sheet of A4 paper saved reduces carbon emissions by 78 grams, using practical digital solutions to promote environmental protection B Renewable energy decisions We choose cloud services that use renewable energy and plan to achieve the goal of using cloud services that use 100 renewable energy by 2025, in order to create a greener technology foundation for the future C Water saving decisions We are committed to using cloud services that achieve positive water benefits before 2030, ensuring that the replenishment of water resources exceeds consumption, and contributing to the future of the Earth D Net zero emission decisions When using new data centers, we will choose net-zero deforestation to protect the natural environment E Sustainable development goals Through the decisions above, we are making active efforts to achieve the United Nations Sustainable Development Goals SDGs 4, 7, 9, 10, 11, and 13, exerting every effort to create a better world VM-Fi's vision is to create a world without communication barriers, allowing everyone to communicate freely and jointly move toward a better future Let us work together to contribute to global communication equality and sustainable development, and create a greener and better future nbsp