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【2020 Application Example】 AI Can Sealing Film Inspection System Improves Product Shipment Yield and Ensures Food Safety

Traditional manufacturing quality control relies on visual inspection, which damages both quality and goodwill

According to research of the International Data Corporation (IDC), 25% of Taiwan's manufacturing companies adopted artificial intelligence (AI) in 2018. The companies mainly focus on two needs, one is quality testing, and the other is predictive maintenance of equipment.

However, in many traditional manufacturing industries, finished products from the production line are still manually inspected. The problem with manual inspection is that long working hours and eye fatigue often result in inconsistent quality, and the shipment of defective products with miniscule defects that cannot be identified with the naked eye results in compensation of damages and damage to goodwill.

Poor sealing film can have a massive impact

For a domestic coconut jelly product manufacturer, in the coconut jelly product manufacturing process, sampling inspection of the integrity of product sealing film is conducted manually, but the coverage of sampling inspections is 2.5% due to human resource arrangements and fast production line speeds. If a product with poor sealing film is shipped, it will not only cause damage to the single can of product, but also contaminate products in the same box and transportation vehicle, and attract mosquitoes and flies, causing overall hazards and affecting goodwill. In addition, since the product is a highly concentrated processed food, if products with poor sealing film are not detected and the buyer does not inspect the products after shipment, it might cause a food safety crisis with huge consequences!

Therefore, the "AI quality control inspection solution" not only improves inspection coverage, but also hopes that the AI system can accurately pick out products with defective seals, reducing the chance of defective products being shipped and subsequent food safety issues.

Smart sealing yield inspection, comprehensive review

Seal recognition system diagram

▲Schematic diagram of sealing film recognition system

ZeroDimension Tech Co., Ltd. combined its know-how in image-related AI systems with the system integration know-how of another well-known system integrator in the industry to jointly develop a "smart factory sealing yield inspection system," which was integrated and implemented in the process of coconut jelly manufacturers, increasing the coverage of product seal inspection.

Before utilizing the capabilities of AI, the original production line produced 100 boxes (about 600 cans) with a yield of 95%, meaning that there are about 30 defective cans. However, since the inspection coverage was only 2.5%, only 1 defective can was detected. However, after utilizing AI for inspection, the inspection coverage rate increased to 96%, meaning that about 28 defective cans can be detected, greatly increasing the detection rate of defective products, thereby reducing potential losses in the future.

Whether it adds value as an add-on or is built-in, it can provide solutions for the industry

Inspection service process diagram

▲Schematic diagram of inspection service process

This sealing film inspection system service framework can be implemented into the quality control inspection of other similar inspection processes in the form of an add-on in the future, such as: integrated into the film sealing production process of beverage factories and other canned products. It can also integrate software and hardware with sealing machine hardware manufacturers to add value to sealing machines using the build-in model, providing the industry with total solutions.

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Unmanned Intelligent Vending Machines - Black Wo Coffee Creates Boutique Coffee in a Minute

Technology also carries the aroma of coffee Situated on Gaogong Road in the Southern District of Taichung, the original Black Wo Coffee store covers a space of 28 ping, filled with the scent of coffee mixed with cultural creativity and technology Since its establishment in October 2016, Black Wo Coffee has expanded to 7 directly managed stores and 28 franchise stores across Taiwan Among the 15,000 coffee sellers nationwide, Black Wo Coffee has risen uniquely through the use of AI technology to create an unmanned intelligent vending machine that brews exquisite and aromatic coffee in just one minute Black Wo Coffee's physical store creates a culturally creative and fashionable atmosphere Image Black Wo Coffee official website According to the International Coffee Organization ICO, Taiwanese people consume 285 billion cups of coffee annually, with the market size exceeding 70 billion NT dollars Ambitiously, as per Starbucks' survey, by 2018 the overall Taiwanese coffee market reached 72 billion NT dollars and rose to 90 billion by 2020 Over the last five years, the Taiwanese coffee market has expanded annually by about 20, showing remarkable growth potential Coffee demand presents incredible business opportunities, growing at a rate of 20 annually With coffee now being a symbol of fashionable consumption in Taiwan, aside from first-tier coffee shops like Starbucks and Louisa, there are convenience stores like 7-11 and FamilyMart, and numerous boutique coffee houses scattered through the streets and alleys How to capture consumer attention and stand out in the 'red ocean' of the coffee market requires flexibility and creativity, understanding consumer needs and tastes, which are also essential for cultivating brand loyalty Beyond physical storefronts, Black Wo Coffee is also actively developing digital channels Its ecommerce platform includes the official website, PChome, momo, and group-buying hosts, providing multiple channels and ensuring steady growth in 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world's first AIoT smart coffee concept store, able to interact with the AI smart coffee vending machine, AI hand-washing coffee machine, and AI vacuum cold brew machine through a mobile app, meeting three different coffee technology experiences in one place The self-service area features the only unmanned intelligent coffee vending machine in Taiwan that uses chilled milk to make milk foam, selecting Black Wo's 5A grade milk, and completing the payment, grinding, and brewing all within one minute The first Pxmart 'Intelligent Supermarket' was established on Ruiguang Road in Neihu District, Taipei Image Pxmart FB fan page The Pxmart Intelligent Supermarket features an AI smart coffee vending machine, which is operated using an app to enjoy aromatic coffee Image Pxmart FB fan page Now, with the addition of AI technology elements, drinking coffee is not just about having coffee it also brings more brand-new tech experiences and conveniences to consumers「Translated content is generated by ChatGPT and is for reference only Translation date:2024-05-19」

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Fongyu Uses AI Knowledge-based Fish Farming to Effectively Increase Aquatic Production by 10%

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AI Can Make Coffee! Autonomous Coffee Roasters Relying on AI for Precise Location Setting and Cultivating Loyal Customers

Have you had your morning coffee yet Over the past decade, Taiwan has gradually formed a coffee drinking culture With the advancement of AI technology, autonomous coffee roasters can now rely on AI for precise location setting while also cultivating a loyal customer base Let's see how this is done According to the International Coffee Organization ICO, Taiwanese consume approximately 285 billion cups of coffee annually, with the coffee market in Taiwan estimated at 80 billion TWD, growing about 20 each year In recent years, the 'drinking coffee' culture in Taiwan has become synonymous with popularity, with coffee being the most frequently chosen daily beverage by 65 of the population Coffee enthusiasts, particularly the more avid ones, are willing to pay more for coffee beans that suit their tastes An increasing number of unmanned drink kiosks have also begun to appear in the Taiwanese beverage market Unmanned coffee beverage shops face difficulties in expanding quickly, primarily due 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roasters in high-traffic areas, owners can use cameras to capture the crowd and assess whether the machine location has an adequate customer base, quickly analyzing whether to reposition the machines, and more easily targeting the best locations for middle and high-end coffee lovers The unmanned coffee roaster features a professional roasting mode interface, providing options based on the origin and variety of coffee beans, their roasting methods light, medium, deep, and related temperature, wind speed, and timing settings If improvement needs arise during the process, engineers can adjust firmware parameters and also assist in integration with the owner's ordering system Staff members briefly describe the operation of the autonomous coffee roaster 'Black Gold' penetrates deeper into coffee shops, science parks, and commercial buildings through AI This autonomous coffee roaster targets coffee connoisseurs and can be placed in middle to high-end coffee shops to roast more customized 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of the smart autonomous coffee roaster「Translated content is generated by ChatGPT and is for reference only Translation date:2024-05-19」